BryCoat Thermal Spray Coating

Our Advanced Coatings Enhance the Performance of Your Parts.

BryCoat Thermal Spray Coatings offer many possibilities to engineer the surface properties of your parts to achieve improved performance.


Thermal Spray Processes

About Thermal Spray Coatings

  • Thicker film coatings (Typically several thousandths of an inch or more)
  • Wide range of coating materials: ceramics, carbides, metals, alloys
  • Robotically controlled for coating consistency and uniformity
  • Wide variety of substrate materials
  • Substrates remain much cooler than coating materials being applied.
  • Several processes available
  • Coating Materials in powder or wire form
  • Source material accelerated to extremely high velocities and temperatures
    • Energy heats coating material to molten or semi-molten state
    • Particles then propelled to collision at the substrate part
    • Particles build coating in a lamellar structure
  • Can recoat parts and build-up materials—restoration.
  • Line-of-sight process—coating sprays in a straight line from the gun
  • Strong adhesion
  • Density and porosity depends on process and material. Tailored to the application.
  • Environmentally friendly alternative to plating technology.

Use Thermal Spray for:

  • Hard facing
  • Wear resistance
  • Fretting and Galling Prevention
  • Harsh Environments/Corrosion
  • Erosion prevention
  • Cryogenic to high temperature applications
  • Low friction
  • Conductivity or dielectric surface properties
  • Wear resistance
  • Abrasion, erosion resistance
  • Corrosion resistance
  • Temperature resistance
  • Thermal barrier coatings
  • Dimensional restoration
  • Hard facing
  • Special properties: abradables, bone adhesion, etc.
  • Larger parts

BryCoat Thermal Spray Coating Applications:

  • Aerospace Components
  • Power Generation Components
  • Gas Turbine Engine Parts
  • Oil & Gas Exploration
  • Chemical Plant Equipment
  • Valves
  • Pumps
  • Shafts
  • Medical Devices
  • Surgical Implants
  • Dental Implants
  • Blades, Slitters and Knives
  • Wear Plates
  • Machine Parts
  • Marine
  • Hydraulic/Pneumatic
  • Extrusion Screws